Belt Driven Linear Actuator with ball bearing guide

Belt-Driven Linear Actuators with Ball Bearing Guides - MT Series

Belt-driven linear actuators are mechanical motion systems that convert the rotary motion of an electric motor into straight-line travel using a toothed belt and pulley drive. A timing belt is a flexible belt with evenly spaced teeth that mesh with matching teeth or grooves on the drive pulley, allowing torque to be transferred without the slipping associated with a smooth belt. The belt is attached to a carriage, which moves back and forth along the actuator while supporting the application load. Ball bearing linear guides support and guide this carriage using recirculating balls running between a profiled rail and one or more bearing blocks, providing low-friction motion while resisting forces that could cause the carriage to shift, tilt, or twist.

Belt-driven actuators are particularly well suited to high-speed, long-stroke linear motion. Unlike a screw-driven actuator, where a rotating screw extends through the length of travel and can become increasingly susceptible to vibration or critical-speed limitations as stroke length increases, a timing belt travels continuously around drive and idler pulleys. This allows long travel distances and high linear speeds without requiring a long rotating shaft, while keeping the actuator relatively lightweight.

PBC Linear MT Series linear actuators combine steel-reinforced timing belt drives with recirculating-ball profile rail guides to provide fast, repeatable motion over long distances. The MT family includes MTB, MTE, and MTS configurations, which differ primarily in the number and placement of the linear guides supporting the carriage. In each design, the timing belt provides the driving force while the ball bearing guides maintain carriage alignment and resist radial and moment loads.

MTB linear actuators use one internal profile rail guide with two recirculating-ball runner blocks supporting the carriage. Locating the guide inside the anodized aluminum profile creates a compact design while helping shield the bearing system from the surrounding environment. The MTB configuration is well suited to fast, long-travel applications with relatively balanced loads and moderate pitch, roll, and yaw moments.

MTE linear actuators combine one internal profile rail guide with one external profile rail guide. Adding the external guide creates a wider support arrangement, increasing carriage rigidity and resistance to pitching, rolling, and yawing forces. This configuration provides additional support for heavier or less centrally positioned loads while retaining some of the compact packaging advantages of an internally guided actuator.

MTS linear actuators use two externally mounted profile rail guides, creating the widest guide spacing within the MT family. The greater distance between the ball bearing linear guides provides increased rigidity and stronger resistance to moment loads, making this configuration particularly useful for wide mounting plates, heavy loads, and loads positioned away from the carriage centerline. Because both guides are externally mounted, however, their greater exposure to dust and debris should be considered when selecting an actuator for contaminated environments.

MT Series actuators are built around lightweight, corrosion-resistant anodized aluminum profiles and are available in multiple frame sizes and drive configurations. Features can include steel-reinforced timing belts, adjustable belt tensioning, recirculating-ball linear guides, rigid aluminum carriages, and flexible motor mounting options. Their combination of long travel, high speed, repeatable positioning, and scalable carriage support makes them well suited to gantry systems, packaging machinery, material handling, pick-and-place equipment, machine loading, transfer systems, and other industrial automation applications.

More About Belt-Driven Linear Actuators with Ball Bearing Guides - MT Series

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24 products
Belt-driven linear actuator with a 316mm body length, 80mm x 80mm base profile, and one carriage guided by a single recirculating ball profile rail with two runner blocks. This MTB Series actuator uses a steel-reinforced timing belt with adjustable tensioning and a 19mm left male drive shaft for motor or..
$2,396.65
Belt-driven linear actuator with a 1000mm body length, 55mm x 55mm base profile, and one carriage guided by a single recirculating ball profile rail with two runner blocks for high-speed linear motion. This MTB Series actuator is engineered for medium payload applications and uses a steel-reinforced timing belt with adjustable..
$2,628.16
Belt-driven linear actuator with a 240mm body length, 55mm x 55mm base profile, and one carriage guided by a single recirculating ball profile rail with two runner blocks. This MTB Series actuator uses a steel-reinforced timing belt with adjustable tensioning and a 16mm left male drive shaft for motor or..
$1,665.37
Belt-driven linear actuator with a 204mm body length, 42mm x 42mm base profile, and one carriage guided by a single recirculating ball profile rail with two runner blocks. This MTB Series actuator uses a steel-reinforced timing belt with adjustable tensioning and a 12mm left male drive shaft for motor or..
$1,438.32
24 products

Belt-Driven Linear Actuators with Ball Bearing Guides - MT Series

24 products

Belt-driven linear actuators are mechanical motion systems that convert the rotary motion of an electric motor into straight-line travel using a toothed belt and pulley drive. A timing belt is a flexible belt with evenly spaced teeth that mesh with matching teeth or grooves on the drive pulley, allowing torque to be transferred without the slipping associated with a smooth belt. The belt is attached to a carriage, which moves back and forth along the actuator while supporting the application load. Ball bearing linear guides support and guide this carriage using recirculating balls running between a profiled rail and one or more bearing blocks, providing low-friction motion while resisting forces that could cause the carriage to shift, tilt, or twist.

Belt-driven actuators are particularly well suited to high-speed, long-stroke linear motion. Unlike a screw-driven actuator, where a rotating screw extends through the length of travel and can become increasingly susceptible to vibration or critical-speed limitations as stroke length increases, a timing belt travels continuously around drive and idler pulleys. This allows long travel distances and high linear speeds without requiring a long rotating shaft, while keeping the actuator relatively lightweight.

PBC Linear MT Series linear actuators combine steel-reinforced timing belt drives with recirculating-ball profile rail guides to provide fast, repeatable motion over long distances. The MT family includes MTB, MTE, and MTS configurations, which differ primarily in the number and placement of the linear guides supporting the carriage. In each design, the timing belt provides the driving force while the ball bearing guides maintain carriage alignment and resist radial and moment loads.

MTB linear actuators use one internal profile rail guide with two recirculating-ball runner blocks supporting the carriage. Locating the guide inside the anodized aluminum profile creates a compact design while helping shield the bearing system from the surrounding environment. The MTB configuration is well suited to fast, long-travel applications with relatively balanced loads and moderate pitch, roll, and yaw moments.

MTE linear actuators combine one internal profile rail guide with one external profile rail guide. Adding the external guide creates a wider support arrangement, increasing carriage rigidity and resistance to pitching, rolling, and yawing forces. This configuration provides additional support for heavier or less centrally positioned loads while retaining some of the compact packaging advantages of an internally guided actuator.

MTS linear actuators use two externally mounted profile rail guides, creating the widest guide spacing within the MT family. The greater distance between the ball bearing linear guides provides increased rigidity and stronger resistance to moment loads, making this configuration particularly useful for wide mounting plates, heavy loads, and loads positioned away from the carriage centerline. Because both guides are externally mounted, however, their greater exposure to dust and debris should be considered when selecting an actuator for contaminated environments.

MT Series actuators are built around lightweight, corrosion-resistant anodized aluminum profiles and are available in multiple frame sizes and drive configurations. Features can include steel-reinforced timing belts, adjustable belt tensioning, recirculating-ball linear guides, rigid aluminum carriages, and flexible motor mounting options. Their combination of long travel, high speed, repeatable positioning, and scalable carriage support makes them well suited to gantry systems, packaging machinery, material handling, pick-and-place equipment, machine loading, transfer systems, and other industrial automation applications.

 

MTB – One External Ball Guide

  • Four frame sizes: 42 × 42, 55 × 55, 80 × 80, and 105 × 105 mm
  • Maximum stroke: up to 6,700 mm (263.78 in)
  • Maximum horizontal payload: 7,500 N (1,686 lb)
  • One recirculating-ball profile rail guide with two runner blocks supporting the carriage
  • Compact, open design for fast, long-travel automation

MTE – One Internal and One External Ball Guide

  • Two profile sizes: 55 × 55 and 80 × 80 mm
  • Maximum stroke: up to 6,700 mm (263.78 in)
  • Maximum horizontal payload: 17,170 N (3,860 lb)
  • One internal and one external recirculating-ball profile rail guide
  • Greater carriage support, rigidity, and moment-load capacity than the MTB
  • The external guide can be positioned to suit the machine layout and load direction

MTS – Two External Ball Guides

  • Two profile sizes: 55 × 55 and 80 × 80 mm
  • Maximum stroke: up to 6,700 mm (263.78 in)
  • Maximum horizontal payload: 20,200 N (4,541 lb)
  • Two external recirculating-ball profile rail guides for the widest carriage support
  • Highest rigidity, load capacity, and moment-load resistance in the MT Series
  • Designed for heavy, wide, or off-centre loads, with external guides more exposed to the operating environment

Frequently Asked Questions

What is a belt-driven linear actuator?
A belt-driven linear actuator uses an electric motor to turn a toothed pulley. The pulley moves a timing belt connected to a carriage, causing the carriage and its load to travel in a straight line.
What is a timing belt?
A timing belt is a flexible, steel-reinforced belt with evenly spaced teeth. The teeth fit into matching grooves on the pulleys, allowing the belt to transfer motion without slipping.
What does it mean when the timing belt forms a loop?
The timing belt runs continuously around a drive pulley and an idler pulley, forming a closed loop. One straight section of the belt pulls the carriage, while the other section returns around the opposite side of the actuator.
What is the carriage on a linear actuator?
The carriage is the moving platform that supports the machine component or payload. It is connected to the timing belt and travels along the actuator as the motor turns the drive pulley.
What is actuator stroke?
Stroke is the usable distance the carriage can travel from one end of the actuator to the other. It is not the total actuator length or the total timing-belt length.
Why is the timing belt longer than the stroke?
The timing belt must form a complete loop around the drive and idler pulleys. The carriage travels along only one straight section of that loop, so the total belt length is considerably longer than the usable stroke.
Why are belt-driven actuators suitable for long strokes?
Belt-driven actuators do not require a long metal screw to rotate through the full travel distance. As a screw becomes longer, it can bend, vibrate, or whip at higher rotational speeds. A flexible timing belt moves around pulleys instead, allowing fast motion over longer distances without the same rotating-screw limitations.
What is a profile rail guide?
A profile rail guide is a precision linear guidance system that uses recirculating ball bearings to support and guide a carriage along a hardened rail. The ball bearings roll through tracks in the runner block, allowing smooth motion while carrying loads and resisting tilting, twisting, and sideways forces.
What is a running block in a linear actuator?
A running block, more commonly called a runner block, is the moving ball-bearing component that travels along the profile rail. It contains recirculating ball bearings that roll along the rail and circulate through internal return paths. One or more runner blocks connect the rail to the actuator carriage and help support the load.
What do the profile rail guides and runner blocks do?
The timing belt provides the force that moves the carriage, while the profile rail guides and runner blocks support the carriage and keep it aligned. They carry the load and resist pitching, rolling, yawing, and other moment forces that could cause the carriage to tilt or twist.
What is the difference between MTB, MTE, and MTS actuators?
MTB actuators use one internal profile rail guide with two runner blocks supporting the carriage. MTE actuators use one internal guide and one external guide for increased carriage support and moment-load capacity. MTS actuators use two external profile rail guides, creating the widest support base and the greatest rigidity for heavy, wide, or off-centre loads.
Why use internal profile rail guides?
Internal profile rail guides help keep the actuator compact and provide additional protection for the rail and runner blocks. This arrangement can be useful when space is limited or when the guidance components should be less exposed to the surrounding environment.
Why use external profile rail guides?
External profile rail guides can be spaced farther apart, giving the carriage a wider base of support. This improves rigidity, stability, and resistance to moment loads when moving heavy, wide, or off-centre payloads. The trade-off is that external rails are more exposed to dust, debris, and the operating environment.
What are moment loads?
Moment loads are forces that try to rotate or tilt the carriage instead of pushing directly along the actuator. They can cause pitching, rolling, or yawing when a load is wide, tall, heavy, or positioned away from the centre of the carriage.
What applications use MT Series actuators?
MT Series actuators are used in gantries, packaging machines, material handling systems, pick-and-place equipment, machine loading, transfer systems, and other industrial applications requiring fast, repeatable, long-travel linear motion.