Axial Bearing and Rail Solution for Home Building and Drilling

Axial bearings and rail for a portable drill rig

Residential drill rig gains performance

A drilling company needed to update the design of their man-portable drill rig. This company drills holes into bedrock for pilings used in residential foundations. Due to the nature of the job, high vibrations and a very dirty environment were problematic.

PBC Linear was asked to help implement their new drilling equipment, making them light enough for two men to handle, yet robust enough to withstand drilling into rock. The previous design had used a Delrin carriage that wore away material over time, resulting in loose fit. The loss in tolerance then created vibration and inaccuracy. The goal was to improve precision by 10-percent and the life cycle by 50-percent.

Components:

Hevi-Rail HVB-055/HVP1 axial bearings, HVR-1 profile rails, and flange plate assemblies.

Retrofit or OEM:

Retrofit

Problem:

Improve the performance and longevity of a portable concrete drill rig while reducing its weight.

Solution:

The Hevi-Rail axial bearings and rail tightened tolerances and accuracy while lowering overall weight.


The axial bearing solution

PBC Linear’s Hevi-Rail® heavy-duty roller axial bearings and steel linear rails enabled the drill rig company to enhance precision, extend equipment longevity, and reduce weight in their portable concrete drill rig. The Hevi-Rail® system, featuring HVB-055/HVP1 bearings, HVR-1 steel linear rails, and flange plate assemblies, was proposed as a robust solution to withstand high torque loads and harsh, dirty environments. Paired with I-beams, the HVR-1 heavy-duty steel linear rails delivered exceptional rigidity across a seven-foot span, while the HVB-055/HVP1 Hevi-Rail® roller axial bearings stabilized the 16-inch cantilevered drill head carriage, enabling smooth raising and lowering post-drilling. These components effectively managed the drilling force and torque, ensuring high load capacity and durability. The Hevi-Rail® system’s tight tolerances improved precision, surpassing industry standards, while its lightweight design reduced the rig’s overall weight, enhancing portability. Engineered for demanding applications, Hevi-Rail® heavy-duty roller axial bearings and linear rails provide a cost-effective, long-lasting solution for portable concrete drill rigs, boosting performance and reliability in residential drilling operations.

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